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How to Spot an Unsafe Electrical Panel in Fort Myers Homes | CoHarbor Electric

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How to Spot an Unsafe Electrical Panel in Fort Myers Homes

Your electrical panel is one of the most important — and most overlooked — parts of your home. It quietly distributes power to every light, outlet, and appliance. But when something goes wrong, that same panel can become a serious fire hazard.

Here in Fort Myers, where many homes were built decades ago and weathered countless storms, unsafe or outdated electrical panels are more common than most homeowners realize.

As a master electrician serving Fort Myers and Lee County, I’ve inspected thousands of panels. Many looked fine at first glance — but behind the cover, there were hidden dangers that could have easily led to a fire or shock hazard.

So, how can you tell if your electrical panel might be unsafe? Let’s break it down.


What an Electrical Panel Does

Your panel — sometimes called a breaker box — is the control center for your home’s electrical system. It distributes electricity from your utility connection into circuits that power different areas of your home.

When a circuit becomes overloaded, the breaker should trip, cutting off the flow of electricity before damage occurs. But if your panel is outdated or faulty, it might not do its job. That’s when problems start.


Why Unsafe Panels Are a Common Issue in Fort Myers

There are a few reasons why electrical panels tend to become unsafe here in Southwest Florida:

  • Age – Many Fort Myers homes still have panels installed in the 1970s or earlier.

  • Humidity and salt air – Corrosion is a constant threat near the coast.

  • Hurricane exposure – Water intrusion from past storms can weaken connections.

  • Added electrical loads – New appliances, pool heaters, and EV chargers put stress on older systems.

Over time, even a well-installed panel can deteriorate — and the warning signs aren’t always obvious.


Warning Signs of an Unsafe Electrical Panel

Here are some of the most common red flags we find during home inspections:  

1. Frequent Breaker Trips

If your breakers trip often, it’s a sign your panel is overloaded or that breakers are wearing out. Frequent trips aren’t just annoying — they’re your system warning you something isn’t right.

2. Rust or Corrosion

Moisture and salt air can corrode metal components inside your panel. If you see rust, white powdery residue, or green discoloration on wires or screws, call an electrician immediately. Corrosion weakens connections and increases the risk of overheating.

3. Buzzing, Crackling, or Popping Sounds

Your panel should operate silently. Any buzzing or crackling sounds can indicate arcing — when electricity jumps between loose or damaged connections. This is a serious fire hazard that requires immediate attention.

4. Warm or Hot Panel Cover

A panel that feels warm to the touch means it’s working harder than it should — possibly due to an overloaded breaker or bad connection. This is a clear warning sign that something inside isn’t safe.

5. Burn Marks or Melting

Discoloration, scorch marks, or a burning smell near your panel indicate electrical arcing or overheating. If you notice this, turn off power immediately and contact a licensed electrician.

6. Breakers That Don’t Trip

A breaker that never trips — even when you’re clearly overloading it — could be stuck. Faulty breakers fail to protect your wiring, allowing overheating that can cause a fire.

7. Outdated or Recalled Panel Brands

Certain electrical panel brands used in older homes are now known to be unsafe. If your Fort Myers home still has one of these, it’s time for a replacement:
  • Federal Pacific Electric (FPE) Stab-Lok panels – These breakers often fail to trip during overloads, creating extreme fire risk.
  • Zinsco panels – Known for loose connections and melted bus bars.
  • Challenger panels – Common in 1980s and 1990s homes; many have overheating issues.
If you’re not sure what brand your panel is, open the cover (carefully) and look for a label or manufacturer name.

8. Overcrowded or Double-Tapped Breakers

In many older homes, homeowners or unlicensed workers have tried to add new circuits by “double-tapping” breakers — connecting two wires to a single terminal. This is against code and can cause loose connections and arcing.

9. Missing or Damaged Panel Cover

Every electrical panel must have a secure, closed cover to protect from contact and keep dust or moisture out. Missing screws, open knockouts, or broken doors are all safety issues.

10. Visible Aluminum Wiring

Some older Fort Myers homes (especially from the late 1960s–1970s) use aluminum branch wiring, which expands and contracts over time, causing loose connections and overheating. Panels with aluminum wiring need professional inspection. Many Fort Myers homeowners start here — our panels FAQ covers the most common concerns, from flickering lights to breaker heat.

How Humidity & Storms Make Panels Unsafe

Fort Myers’ climate plays a big role in panel deterioration. Humidity and salt air corrode internal parts faster than in inland areas. After hurricanes, even panels that weren’t submerged can absorb moisture, weakening the insulation and conductors inside.

That’s why local electricians — like Coharbor Electric — always use corrosion-resistant materials and weather-rated enclosures for replacements and upgrades.

If you’d like to walk through your home safely before calling a pro, download our free home safety checklist designed for Fort Myers homeowners.


When to Replace Your Electrical Panel

If your panel is over 25–30 years old, has visible damage, or belongs to one of the recalled brands, it’s time to plan for a replacement.

Modern panels offer:

  • Safer breakers with better trip reliability.

  • Room for future circuits (EV chargers, pool heaters, solar, etc.).

  • Compatibility with whole-home surge protection.

  • Code compliance for resale and insurance.

Our team regularly upgrades Fort Myers homes from outdated 100A or 150A panels to modern 200A systems, ensuring the home is ready for today’s electrical demands.

Learn more about our electrical panel upgrades here.

Before you decide, check this comparison of subpanel vs main panel to see which setup makes the most sense for your home’s layout and load.

Professional Inspection: The Smart Move

If you suspect your panel might be unsafe, don’t try to take the cover off yourself — panels contain live parts that can cause severe shock.

Instead, schedule a home electrical safety inspection. A licensed electrician can:

  • Check for overheating and arcing.

  • Test breaker performance.

  • Identify hidden corrosion.

  • Ensure proper grounding and bonding.

Inspections are quick, affordable, and could save your home from a costly — or even catastrophic — electrical fire.

If you’re dealing with nuisance trips or unexplained power loss, check our guide on tripping breakers for simple steps before scheduling service.


Real Example: Unsafe Panel Found in a Fort Myers Home

A homeowner off Colonial Boulevard called us after noticing a faint burning smell near their laundry room. When we inspected the panel, we found:

  • A 1980s Challenger breaker panel with signs of melting.

  • Loose neutral connections causing arcing.

  • Corroded bus bars from humidity exposure.

We immediately replaced the panel with a new 200A Square D QO panel equipped with surge protection. The homeowner now has a safer, more reliable system — and peace of mind knowing their electrical setup meets today’s standards.


Why Fort Myers Homeowners Choose Coharbor Electric

At Coharbor Electric, we specialize in identifying and replacing unsafe electrical panels throughout Fort Myers and Lee County.

Our licensed electricians provide:

  • Comprehensive safety inspections

  • Load calculations and system design

  • Professional panel replacements

  • Surge protection installation

  • Code-compliant repairs and maintenance

We don’t just swap panels — we make sure your entire system is safe, efficient, and ready for the Florida climate.


Final Thoughts

An unsafe electrical panel is like a ticking time bomb — you might not see the danger until it’s too late. But with regular inspections and timely upgrades, you can keep your Fort Myers home safe for decades to come.

If your panel is old, corroded, or showing signs of trouble, don’t wait for the next flicker or breaker trip to take action.

Contact Coharbor Electric today to schedule an inspection or request a panel upgrade estimate. We’ll help you ensure your home’s electrical system is safe, modern, and built to last — even in the Florida climate.

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